Thick liquid filling lines are specialized machinery designed for filling thick, viscous liquids into containers. These liquids include products such as lotions, creams, gels, pastes, syrups, and sauces. The process of filling these types of liquids can be challenging due to their high viscosity and tendency to stick to the filling equipment.
To address these challenges, sauce filling lines are equipped with unique features that help ensure a smooth and efficient filling process. These features include:
Positive displacement pumps: Positive displacement pumps are used to accurately measure and dispense thick liquids. These pumps work by trapping a fixed amount of liquid in a cavity and then discharging it into the container. This type of pump is ideal for thick liquids because it can handle the high viscosity and prevent drips and spills.
Heating and cooling systems: Thick liquids can change in viscosity depending on their temperature. Heating and cooling systems are incorporated into the filling line to maintain a consistent temperature of the liquid, which ensures a consistent filling process.
Specialized nozzles: Nozzles used in sauce filling machine are designed to accommodate the high viscosity of these liquids. They are often wider and have larger openings to allow the liquid to flow more freely. Some nozzles are also designed with a shut-off valve that prevents the liquid from dripping after the filling process is complete.
Stirring and mixing systems: Thick liquids can settle over time, which can affect their viscosity and cause inconsistent filling. To prevent this, sauce filling lines are equipped with stirring and mixing systems that keep the liquid well-mixed and homogeneous.
Cleaning systems: Thick liquids can be challenging to clean from filling equipment. Cleaning systems are incorporated into the sauce filling line to ensure that the equipment is properly cleaned between batches.
Thick liquid filling lines come in a variety of configurations depending on the specific needs of the product being filled. Some filling lines are designed for low-volume, manual filling, while others are fully automated and capable of filling hundreds of containers per minute.
Application:
This sauce filling machine is suitable for filling all kinds of sauces, such as ketchup, sesame sauce, peanut butter, mayonnaise, chili sauce, jam and other thick liquid materials.
Thick Liquid Filling Machine Specification:
Model | CK-GT4T-4G |
Voltage | 220V 50/60Hz |
Air Pressure | 0.5-0.7Mpa |
SS Material | SUS304 |
Pistion Material | PTFE |
Main Cylinder | SMC(Japan) |
PLC&Screen | Delta |
Filling Volume Range | 100-1000ml |
Filling Heads | 4 |
Filling Speed | 16-20 Bottles/Min |
Machine Size (L*W* H) | 2000*1050*1900 mm |
Weight | 350Kg |
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